There are no products selected. |
1. Is a job card made out for each tyre before inspection? – Yes | 1 | 2,00 Ft |
1. Is a job card made out for each tyre before inspection? – No | 1 | 0,00 Ft |
2. Is there adequate information on job card? – Yes | 1 | 1,00 Ft |
2. Is there adequate information on job card? – No | 1 | 0,00 Ft |
3. Is daily production kept by job numbers? – Yes | 1 | 1,00 Ft |
3. Is daily production kept by job numbers? – No | 1 | 0,00 Ft |
4. Job Ticketing System In Place? – Yes | 1 | 1,00 Ft |
4. Job Ticketing System In Place? – No | 1 | 0,00 Ft |
1. Are casings clean and dry before inspection ? – Yes | 1 | 2,00 Ft |
1. Are casings clean and dry before inspection ? – No | 1 | 0,00 Ft |
2. Are tyres inspected on an approved inspection spreader? – Yes | 1 | 1,00 Ft |
2. Are tyres inspected on an approved inspection spreader? – No | 1 | 0,00 Ft |
3. Is casing able to spread and rotate freely? – Yes | 1 | 1,00 Ft |
3. Is casing able to spread and rotate freely? – No | 1 | 0,00 Ft |
4. Is the inspector able to examine casing properly interior and exterior? – Yes | 1 | 1,00 Ft |
4. Is the inspector able to examine casing properly interior and exterior? – No | 1 | 0,00 Ft |
5. Is area clean and well lit? Is there a lead light / moveable light? – Yes | 1 | 5,00 Ft |
5. Is area clean and well lit? Is there a lead light / moveable light? – No | 1 | 0,00 Ft |
6. Are all required tools at work station? – Yes | 1 | 5,00 Ft |
6. Are all required tools at work station? – No | 1 | 0,00 Ft |
7. Are all required charts displayed in area? – Yes | 1 | 1,00 Ft |
7. Are all required charts displayed in area? – No | 1 | 0,00 Ft |
8. Are all casings marked to identify injuries for further attention? – Yes | 1 | 2,00 Ft |
8. Are all casings marked to identify injuries for further attention? – No | 1 | 0,00 Ft |
9. Are all casings inspected using correct procedures – ( 7 point plan )? – Yes | 1 | 2,00 Ft |
9. Are all casings inspected using correct procedures – ( 7 point plan )? – No | 1 | 0,00 Ft |
10. Casings free of foreign matter (stones, glass, staples)? – Yes | 1 | 3,00 Ft |
10. Casings free of foreign matter (stones, glass, staples)? – No | 1 | 0,00 Ft |
11. Is production properly planned for buffing operator? – Yes | 1 | 1,00 Ft |
11. Is production properly planned for buffing operator? – No | 1 | 0,00 Ft |
12. If venting, are casings vented properly? – Yes | 1 | 1,00 Ft |
12. If venting, are casings vented properly? – No | 1 | 0,00 Ft |
13. Does operator wear necessary protective clothing? – Yes | 1 | 2,00 Ft |
13. Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
14. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
14. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
15. All safety guards in place and secure? – Yes | 1 | 1,00 Ft |
15. All safety guards in place and secure? – No | 1 | 0,00 Ft |
16. Is operator competent in doing inspection properly trained? – Yes | 1 | 5,00 Ft |
16. Is operator competent in doing inspection properly trained? – No | 1 | 0,00 Ft |
17. RAR tyres placed in proper area for returns? – Yes | 1 | 1,00 Ft |
17. RAR tyres placed in proper area for returns? – No | 1 | 0,00 Ft |
1. Is this a radius/template buffer? – Yes | 1 | 2,00 Ft |
1. Is this a radius/template buffer? – No | 1 | 0,00 Ft |
2. Is buffing room relatively clean and spacious and well lit? – Yes | 1 | 2,00 Ft |
2. Is buffing room relatively clean and spacious and well lit? – No | 1 | 0,00 Ft |
3. Is extraction plant effective enough to remove dust, fumes and smoke? – Yes | 1 | 5,00 Ft |
3. Is extraction plant effective enough to remove dust, fumes and smoke? – No | 1 | 0,00 Ft |
4. Casing re-inspected for foreign objects? – Yes | 1 | 2,00 Ft |
4. Casing re-inspected for foreign objects? – No | 1 | 0,00 Ft |
5. Are radius templates available? – Yes | 1 | 5,00 Ft |
5. Are radius templates available? – No | 1 | 0,00 Ft |
6. Are buffing charts displayed to indicate the following Buffing radius for different tyre sizes? – Yes | 1 | 5,00 Ft |
6. Are buffing charts displayed to indicate the following Buffing radius for different tyre sizes? – No | 1 | 0,00 Ft |
7. Does operator check radius and texture RMA 3/RMA 4? – Yes | 1 | 3,00 Ft |
7. Does operator check radius and texture RMA 3/RMA 4? – No | 1 | 0,00 Ft |
8. Are buffed circumference measuring procedures correct? – Yes | 1 | 5,00 Ft |
8. Are buffed circumference measuring procedures correct? – No | 1 | 0,00 Ft |
9. Belt detector used for measuring undertread (min 1 to 3mm max )? – Yes | 1 | 1,00 Ft |
9. Belt detector used for measuring undertread (min 1 to 3mm max )? – No | 1 | 0,00 Ft |
10. If measuring scale is being used, is scale check daily? – Yes | 1 | 3,00 Ft |
10. If measuring scale is being used, is scale check daily? – No | 1 | 0,00 Ft |
11. Is inflation pressure in casing correct – 1,5 to 1.8 bar? – Yes | 1 | 3,00 Ft |
11. Is inflation pressure in casing correct – 1,5 to 1.8 bar? – No | 1 | 0,00 Ft |
12. Are casings properly inflated and seated on chucks or expandable hubs? – Yes | 1 | 3,00 Ft |
12. Are casings properly inflated and seated on chucks or expandable hubs? – No | 1 | 0,00 Ft |
13. Are buffed casings handled in such a way that buffed area is not contaminated? – Yes | 1 | 5,00 Ft |
13. Are buffed casings handled in such a way that buffed area is not contaminated? – No | 1 | 0,00 Ft |
14. Are shoulder circumferences within tolerance Max 6 mm? – Yes | 1 | 5,00 Ft |
14. Are shoulder circumferences within tolerance Max 6 mm? – No | 1 | 0,00 Ft |
15. Does operator wear necessary protective clothing? – Yes | 1 | 1,00 Ft |
15. Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
16. Is operator competent to do buffing? – Yes | 1 | 5,00 Ft |
16. Is operator competent to do buffing? – No | 1 | 0,00 Ft |
17. All safety guards in place & secured? – Yes | 1 | 1,00 Ft |
17. All safety guards in place & secured? – No | 1 | 0,00 Ft |
18. Safety valves set and checked? Air Regulator set and marked? – Yes | 1 | 1,00 Ft |
18. Safety valves set and checked? Air Regulator set and marked? – No | 1 | 0,00 Ft |
19. Only necessary equipment & tools present at work station? – Yes | 1 | 1,00 Ft |
19. Only necessary equipment & tools present at work station? – No | 1 | 0,00 Ft |
20. Are safety related signs displayed in worked area? – Yes | 1 | 1,00 Ft |
20. Are safety related signs displayed in worked area? – No | 1 | 0,00 Ft |
1. Does the factory have an Eagle Marangoni Buffer? – Yes | 1 | 0,00 Ft |
1. Does the factory have an Eagle Marangoni Buffer? – No | 1 | 0,00 Ft |
2. Are the correct tools available? – Yes | 1 | 1,00 Ft |
2. Are the correct tools available? – No | 1 | 0,00 Ft |
3. Check if buffing blades are usable and packed correctly (reset button on blade counter after new blades are fitted)? – Yes | 1 | 1,00 Ft |
3. Check if buffing blades are usable and packed correctly (reset button on blade counter after new blades are fitted)? – No | 1 | 0,00 Ft |
4. Ensure extractor unit is not blocked with excess buffing dust ? – Yes | 1 | 1,00 Ft |
4. Ensure extractor unit is not blocked with excess buffing dust ? – No | 1 | 0,00 Ft |
5. Is the balvalve for the cooled open ? – Yes | 1 | 1,00 Ft |
5. Is the balvalve for the cooled open ? – No | 1 | 0,00 Ft |
6. Compare tyre details to job ticket details ? – Yes | 1 | 1,00 Ft |
6. Compare tyre details to job ticket details ? – No | 1 | 0,00 Ft |
7. Is the tyre inspected for any foreign objects ? – Yes | 1 | 1,00 Ft |
7. Is the tyre inspected for any foreign objects ? – No | 1 | 0,00 Ft |
8. Ensure tyre beads are sufficiently lubricated ? – Yes | 1 | 1,00 Ft |
8. Ensure tyre beads are sufficiently lubricated ? – No | 1 | 0,00 Ft |
9. Is tyre width measured correctly ? – Yes | 1 | 1,00 Ft |
9. Is tyre width measured correctly ? – No | 1 | 0,00 Ft |
10. Is the correct program selected for the particular tyre ? – Yes | 1 | 1,00 Ft |
10. Is the correct program selected for the particular tyre ? – No | 1 | 0,00 Ft |
11. Is the setting of the selected program correct ( Radial, B1, Flat VS Contour)? – Yes | 1 | 1,00 Ft |
11. Is the setting of the selected program correct ( Radial, B1, Flat VS Contour)? – No | 1 | 0,00 Ft |
12. Is the force to passage icon is selected ? – Yes | 1 | 1,00 Ft |
12. Is the force to passage icon is selected ? – No | 1 | 0,00 Ft |
13. Is the automatic deflator deactivated ? – Yes | 1 | 1,00 Ft |
13. Is the automatic deflator deactivated ? – No | 1 | 0,00 Ft |
14. Does the operator stop the machine to edit program? – Yes | 1 | 1,00 Ft |
14. Does the operator stop the machine to edit program? – No | 1 | 0,00 Ft |
15. Is the tyre inspected for missed nail holes, undertread 2.5mm to 3mm , correct RMA buffing texture ? – Yes | 1 | 1,00 Ft |
15. Is the tyre inspected for missed nail holes, undertread 2.5mm to 3mm , correct RMA buffing texture ? – No | 1 | 0,00 Ft |
1. Are casings skived on tyre hanger or work station? – Yes | 1 | 1,00 Ft |
1. Are casings skived on tyre hanger or work station? – No | 1 | 0,00 Ft |
2. Are correct tools used for skiving and in good working condition? – Yes | 1 | 5,00 Ft |
2. Are correct tools used for skiving and in good working condition? – No | 1 | 0,00 Ft |
3. Are all required tools at skiving station? – Yes | 1 | 5,00 Ft |
3. Are all required tools at skiving station? – No | 1 | 0,00 Ft |
4. Is remaining tread design removed? – Yes | 1 | 2,00 Ft |
4. Is remaining tread design removed? – No | 1 | 0,00 Ft |
5. Is all rust removed and loose cords skived back to rubber? – Yes | 1 | 5,00 Ft |
5. Is all rust removed and loose cords skived back to rubber? – No | 1 | 0,00 Ft |
6. Are operators aware of ply limits allowed and are casings marked for further work ? – Yes | 1 | 2,00 Ft |
6. Are operators aware of ply limits allowed and are casings marked for further work ? – No | 1 | 0,00 Ft |
7. Bias ply tyres with damage to 25% of body plies or more are marked for repair? – Yes | 1 | 2,00 Ft |
7. Bias ply tyres with damage to 25% of body plies or more are marked for repair? – No | 1 | 0,00 Ft |
8. Is all frayed and damaged material removed? – Yes | 1 | 1,00 Ft |
8. Is all frayed and damaged material removed? – No | 1 | 0,00 Ft |
9. Are all injuries more than ¼ (6mm) long or deep skived? – Yes | 1 | 2,00 Ft |
9. Are all injuries more than ¼ (6mm) long or deep skived? – No | 1 | 0,00 Ft |
10. Are all skived areas clean and free of scorch and contaminants ( rust rubber dust etc. )? – Yes | 1 | 5,00 Ft |
10. Are all skived areas clean and free of scorch and contaminants ( rust rubber dust etc. )? – No | 1 | 0,00 Ft |
11. Area ½ (13mm) is cleaned around sidewall skives (RMA 2 or smoother / no scorch )? – Yes | 1 | 2,00 Ft |
11. Area ½ (13mm) is cleaned around sidewall skives (RMA 2 or smoother / no scorch )? – No | 1 | 0,00 Ft |
12. Are Radial tyres with damage to belt N0 2 marked for major repair? – Yes | 1 | 2,00 Ft |
12. Are Radial tyres with damage to belt N0 2 marked for major repair? – No | 1 | 0,00 Ft |
13. Does operator check tyre to see if all injuries are properly skived / angels correct? – Yes | 1 | 3,00 Ft |
13. Does operator check tyre to see if all injuries are properly skived / angels correct? – No | 1 | 0,00 Ft |
14. Do they use a brush to clean the casing? (if not using a brush, what do they use?)? – Yes | 1 | 5,00 Ft |
14. Do they use a brush to clean the casing? (if not using a brush, what do they use?)? – No | 1 | 0,00 Ft |
15. Is area kept clean (scrap, food, clothing)? – Yes | 1 | 2,00 Ft |
15. Is area kept clean (scrap, food, clothing)? – No | 1 | 0,00 Ft |
16. Is there enough lighting in area? – Yes | 1 | 3,00 Ft |
16. Is there enough lighting in area? – No | 1 | 0,00 Ft |
17. Does operator use protective equipment (mask, goggles, cloves, safety shoes, earplugs)? – Yes | 1 | 3,00 Ft |
17. Does operator use protective equipment (mask, goggles, cloves, safety shoes, earplugs)? – No | 1 | 0,00 Ft |
18. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
18. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
19. Is operator competent to do job skiving (training)? – Yes | 1 | 5,00 Ft |
19. Is operator competent to do job skiving (training)? – No | 1 | 0,00 Ft |
1. Are quality control implemented before cementing? – Yes | 1 | 5,00 Ft |
1. Are quality control implemented before cementing? – No | 1 | 0,00 Ft |
2. Work station clean of non-conforming products (foods, clothing, scrap)? – Yes | 1 | 2,00 Ft |
2. Work station clean of non-conforming products (foods, clothing, scrap)? – No | 1 | 0,00 Ft |
3. Are buffed surfaces properly cleaned prior to cementing? – Yes | 1 | 5,00 Ft |
3. Are buffed surfaces properly cleaned prior to cementing? – No | 1 | 0,00 Ft |
4. Casings cement within 2 hours after buffing? – Yes | 1 | 3,00 Ft |
4. Casings cement within 2 hours after buffing? – No | 1 | 0,00 Ft |
5. Is cement done properly ( all buffed surfaces )? – Yes | 1 | 2,00 Ft |
5. Is cement done properly ( all buffed surfaces )? – No | 1 | 0,00 Ft |
6. Are proper drying times allowed? – Yes | 1 | 5,00 Ft |
6. Are proper drying times allowed? – No | 1 | 0,00 Ft |
7. Are drying times displayed? – Yes | 1 | 3,00 Ft |
7. Are drying times displayed? – No | 1 | 0,00 Ft |
8. Monitored system in place? – Yes | 1 | 1,00 Ft |
8. Monitored system in place? – No | 1 | 0,00 Ft |
9. Is brush kept clean and plyable? – Yes | 1 | 3,00 Ft |
9. Is brush kept clean and plyable? – No | 1 | 0,00 Ft |
10. Is cement container sealed after use? – Yes | 1 | 3,00 Ft |
10. Is cement container sealed after use? – No | 1 | 0,00 Ft |
11. Is cement kept well agitated or well stirred before use? – Yes | 1 | 5,00 Ft |
11. Is cement kept well agitated or well stirred before use? – No | 1 | 0,00 Ft |
12. Sufficient lightning at work station? – Yes | 1 | 2,00 Ft |
12. Sufficient lightning at work station? – No | 1 | 0,00 Ft |
13. Are all buzz-outs adequately cemented and dried with brush? – Yes | 1 | 3,00 Ft |
13. Are all buzz-outs adequately cemented and dried with brush? – No | 1 | 0,00 Ft |
14. Does operator wear necessary protective clothing , Dust masks etc.? – Yes | 1 | 2,00 Ft |
14. Does operator wear necessary protective clothing , Dust masks etc.? – No | 1 | 0,00 Ft |
15. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
15. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
16. Is operator competent to do cementing? – Yes | 1 | 3,00 Ft |
16. Is operator competent to do cementing? – No | 1 | 0,00 Ft |
17. Cemented tyres remain on monorail? – Yes | 1 | 5,00 Ft |
17. Cemented tyres remain on monorail? – No | 1 | 0,00 Ft |
18. Are cemented tyre covered with clean poly if not build and cured in same shift? – Yes | 1 | 3,00 Ft |
18. Are cemented tyre covered with clean poly if not build and cured in same shift? – No | 1 | 0,00 Ft |
19. Are there a inline water trap, and regulator? – Yes | 1 | 2,00 Ft |
19. Are there a inline water trap, and regulator? – No | 1 | 0,00 Ft |
1. Are tyres repaired on approved repair spreader? – Yes | 1 | 1,00 Ft |
1. Are tyres repaired on approved repair spreader? – No | 1 | 0,00 Ft |
2. Is area clean? – Yes | 1 | 2,00 Ft |
2. Is area clean? – No | 1 | 0,00 Ft |
3. Sufficient lighting at work station? – Yes | 1 | 2,00 Ft |
3. Sufficient lighting at work station? – No | 1 | 0,00 Ft |
4. Are patch application charts being used and displayed? – Yes | 1 | 5,00 Ft |
4. Are patch application charts being used and displayed? – No | 1 | 0,00 Ft |
5. Is operator familiar with chart to select correct patch for injury? – Yes | 1 | 5,00 Ft |
5. Is operator familiar with chart to select correct patch for injury? – No | 1 | 0,00 Ft |
6. Are required tools in workplace? – Air grinder / Hi + Low speed | 1 | 1,00 Ft |
6. Are required tools in workplace? – Air drill | 1 | 1,00 Ft |
6. Are required tools in workplace? – Knife | 1 | 1,00 Ft |
6. Are required tools in workplace? – Pliers | 1 | 1,00 Ft |
6. Are required tools in workplace? – Stitcher | 1 | 1,00 Ft |
6. Are required tools in workplace? – Probe | 1 | 1,00 Ft |
6. Are required tools in workplace? – Gouges | 1 | 1,00 Ft |
6. Are required tools in workplace? – Stones | 1 | 1,00 Ft |
6. Are required tools in workplace? – Endcap. W/Brush | 1 | 1,00 Ft |
6. Are required tools in workplace? – Safety goggles | 1 | 1,00 Ft |
6. Are required tools in workplace? – Ruler Burrs Cutters Rasps | 1 | 1,00 Ft |
6. Are required tools in workplace? – Templates | 1 | 1,00 Ft |
7. Is injury properly prepared and skive angles correct? – Yes | 1 | 3,00 Ft |
7. Is injury properly prepared and skive angles correct? – No | 1 | 0,00 Ft |
8. Size of injury measured correctly? – Yes | 1 | 5,00 Ft |
8. Size of injury measured correctly? – No | 1 | 0,00 Ft |
9. Is size of patch used for injury according to application chart? – Yes | 1 | 5,00 Ft |
9. Is size of patch used for injury according to application chart? – No | 1 | 0,00 Ft |
10. Removal of previous patch in case of loose, cracked patch? – Yes | 1 | 2,00 Ft |
10. Removal of previous patch in case of loose, cracked patch? – No | 1 | 0,00 Ft |
11. Positioning and marking of patch done correctly? – Yes | 1 | 3,00 Ft |
11. Positioning and marking of patch done correctly? – No | 1 | 0,00 Ft |
12. Inner liner cleaned and buffed properly? – Yes | 1 | 3,00 Ft |
12. Inner liner cleaned and buffed properly? – No | 1 | 0,00 Ft |
13. Is liner cleaned after being buffed with solvent or brass bristle brush? – Yes | 1 | 3,00 Ft |
13. Is liner cleaned after being buffed with solvent or brass bristle brush? – No | 1 | 0,00 Ft |
14. Repair units do not overlap? – Yes | 1 | 2,00 Ft |
14. Repair units do not overlap? – No | 1 | 0,00 Ft |
15. Is buffed surface cemented properly and drying time observed? – Yes | 1 | 3,00 Ft |
15. Is buffed surface cemented properly and drying time observed? – No | 1 | 0,00 Ft |
16. Only X ply patches used in X-ply tyres? – Yes | 1 | 3,00 Ft |
16. Only X ply patches used in X-ply tyres? – No | 1 | 0,00 Ft |
17.Only radial patches used in radial tyres? – Yes | 1 | 3,00 Ft |
17.Only radial patches used in radial tyres? – No | 1 | 0,00 Ft |
18. Is filling under the patch flush, Max 3mm above liner? – Yes | 1 | 2,00 Ft |
18. Is filling under the patch flush, Max 3mm above liner? – No | 1 | 0,00 Ft |
19. Is patch applied correctly bead arrows towards bead? – Yes | 1 | 3,00 Ft |
19. Is patch applied correctly bead arrows towards bead? – No | 1 | 0,00 Ft |
20. Is patch stitched correctly from centre out wards and not trapping air? – Yes | 1 | 2,00 Ft |
20. Is patch stitched correctly from centre out wards and not trapping air? – No | 1 | 0,00 Ft |
21. Is patch sealant used ? – Yes | 1 | 2,00 Ft |
21. Is patch sealant used ? – No | 1 | 0,00 Ft |
22. Does operator wear necessary protective clothing? – Yes | 1 | 2,00 Ft |
22. Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
23. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
23. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
24. Operator competent to do repairs (Trained)? – Yes | 1 | 5,00 Ft |
24. Operator competent to do repairs (Trained)? – No | 1 | 0,00 Ft |
25. Only necessary equipment and tools present at work station? – Yes | 1 | 2,00 Ft |
25. Only necessary equipment and tools present at work station? – No | 1 | 0,00 Ft |
1. Are quality control implemented before filling? – Yes | 1 | 2,00 Ft |
1. Are quality control implemented before filling? – No | 1 | 0,00 Ft |
2. Respect the drying time before filling? – Yes | 1 | 5,00 Ft |
2. Respect the drying time before filling? – No | 1 | 0,00 Ft |
3. Is extruder gun being used to fill skive holes? – Yes | 1 | 2,00 Ft |
3. Is extruder gun being used to fill skive holes? – No | 1 | 0,00 Ft |
4. Is extruder gun set at right temperature (80 to 85 deg C Max)? – Yes | 1 | 2,00 Ft |
4. Is extruder gun set at right temperature (80 to 85 deg C Max)? – No | 1 | 0,00 Ft |
5. Are filled areas flush with casing, and not more than 3mm high on sidewalls ? – Yes | 1 | 2,00 Ft |
5. Are filled areas flush with casing, and not more than 3mm high on sidewalls ? – No | 1 | 0,00 Ft |
6. Only rope being used for filling? – Yes | 1 | 2,00 Ft |
6. Only rope being used for filling? – No | 1 | 0,00 Ft |
7. Are expiry dates observed on rope and bonding? – Yes | 1 | 5,00 Ft |
7. Are expiry dates observed on rope and bonding? – No | 1 | 0,00 Ft |
8. Emptying the extruder gun before taking a break longer than 15min? – Yes | 1 | 3,00 Ft |
8. Emptying the extruder gun before taking a break longer than 15min? – No | 1 | 0,00 Ft |
9. Does operator wear necessary protective clothing? – Yes | 1 | 2,00 Ft |
9. Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
10. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
10. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
11. Is operator competent to do filling? – Yes | 1 | 5,00 Ft |
11. Is operator competent to do filling? – No | 1 | 0,00 Ft |
1. Does the factory have an AZ or Black Swan Extruder? – Yes | 1 | 0,00 Ft |
1. Does the factory have an AZ or Black Swan Extruder? – No | 1 | 0,00 Ft |
2. Is main pressure checked to be 8 bar ? – Yes | 1 | 1,00 Ft |
2. Is main pressure checked to be 8 bar ? – No | 1 | 0,00 Ft |
3. Is the tyre pressure between 1.5bar and 1.8bar ? – Yes | 1 | 1,00 Ft |
3. Is the tyre pressure between 1.5bar and 1.8bar ? – No | 1 | 0,00 Ft |
4. Is correct temperature selected for machine settings (82 degrees C)? – Yes | 1 | 1,00 Ft |
4. Is correct temperature selected for machine settings (82 degrees C)? – No | 1 | 0,00 Ft |
5. Is the tyre details checked VS job ticket details ? – Yes | 1 | 1,00 Ft |
5. Is the tyre details checked VS job ticket details ? – No | 1 | 0,00 Ft |
6. Is the casing width measured correctly ? – Yes | 1 | 1,00 Ft |
6. Is the casing width measured correctly ? – No | 1 | 0,00 Ft |
7. Is the circumference measured by the machine correct? – Yes | 1 | 1,00 Ft |
7. Is the circumference measured by the machine correct? – No | 1 | 0,00 Ft |
8. Is the correct buffing radius selected for the particular casing? – Yes | 1 | 1,00 Ft |
8. Is the correct buffing radius selected for the particular casing? – No | 1 | 0,00 Ft |
9. Is the correct expandable hub fitted for the particular casing? – Yes | 1 | 1,00 Ft |
9. Is the correct expandable hub fitted for the particular casing? – No | 1 | 0,00 Ft |
10. Is tyre inspected for possible missed nail holes before extruding? – Yes | 1 | 1,00 Ft |
10. Is tyre inspected for possible missed nail holes before extruding? – No | 1 | 0,00 Ft |
11. Is correct thickness for the rubber to be extruded selected ? – Yes | 1 | 1,00 Ft |
11. Is correct thickness for the rubber to be extruded selected ? – No | 1 | 0,00 Ft |
12. Is rubber removed from barrel of the extruding machine whilst not in use ? – Yes | 1 | 1,00 Ft |
12. Is rubber removed from barrel of the extruding machine whilst not in use ? – No | 1 | 0,00 Ft |
13. Is the operator inspecting the casing for defaults after extrusion ? – Yes | 1 | 1,00 Ft |
13. Is the operator inspecting the casing for defaults after extrusion ? – No | 1 | 0,00 Ft |
1. Is workstation clean and sufficient lighting? – Yes | 1 | 2,00 Ft |
1. Is workstation clean and sufficient lighting? – No | 1 | 0,00 Ft |
2. Is Guillotine / Rotary cutter used for cutting treads? – Yes | 1 | 1,00 Ft |
2. Is Guillotine / Rotary cutter used for cutting treads? – No | 1 | 0,00 Ft |
3. Are treads cut to proper lengths? – Yes | 1 | 3,00 Ft |
3. Are treads cut to proper lengths? – No | 1 | 0,00 Ft |
4. Are treads cut with patterns facing upward for tread pattern matching? – Yes | 1 | 2,00 Ft |
4. Are treads cut with patterns facing upward for tread pattern matching? – No | 1 | 0,00 Ft |
5. Are tread ends square? – Yes | 1 | 3,00 Ft |
5. Are tread ends square? – No | 1 | 0,00 Ft |
6. Are tread ends buffed ( surface to spec ) and cemented and drying time adhere to? – Yes | 1 | 3,00 Ft |
6. Are tread ends buffed ( surface to spec ) and cemented and drying time adhere to? – No | 1 | 0,00 Ft |
7. Are drying times monitored? – Yes | 1 | 3,00 Ft |
7. Are drying times monitored? – No | 1 | 0,00 Ft |
8. Are short treads used ( off cuts )? – Yes | 1 | 2,00 Ft |
8. Are short treads used ( off cuts )? – No | 1 | 0,00 Ft |
9. Are open rolls covered properly ? – Yes | 1 | 5,00 Ft |
9. Are open rolls covered properly ? – No | 1 | 0,00 Ft |
10. Is bonding applied correctly on tread ends ? – Yes | 1 | 3,00 Ft |
10. Is bonding applied correctly on tread ends ? – No | 1 | 0,00 Ft |
11. Is bonding trimmed leaving approximately 2mm overlap on tread edge? – Yes | 1 | 2,00 Ft |
11. Is bonding trimmed leaving approximately 2mm overlap on tread edge? – No | 1 | 0,00 Ft |
12. Are splices being stapled? – Yes | 1 | 3,00 Ft |
12. Are splices being stapled? – No | 1 | 0,00 Ft |
13. Is bonding stored below 20 Deg C? – Yes | 1 | 5,00 Ft |
13. Is bonding stored below 20 Deg C? – No | 1 | 0,00 Ft |
14. Is oldest bonding used first ( Check expiry dates )? – Yes | 1 | 5,00 Ft |
14. Is oldest bonding used first ( Check expiry dates )? – No | 1 | 0,00 Ft |
15. Does operator wear necessary protective clothing? – Yes | 1 | 2,00 Ft |
15. Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
16. Are related safety signs in work area? – Yes | 1 | 1,00 Ft |
16. Are related safety signs in work area? – No | 1 | 0,00 Ft |
17. All safety guards in place and secure ? – Yes | 1 | 1,00 Ft |
17. All safety guards in place and secure ? – No | 1 | 0,00 Ft |
18. Is operator competent in preparing treads? – Yes | 1 | 5,00 Ft |
18. Is operator competent in preparing treads? – No | 1 | 0,00 Ft |
1. Is work station clean and sufficient lighting? – Yes | 1 | 2,00 Ft |
1. Is work station clean and sufficient lighting? – No | 1 | 0,00 Ft |
2. Correct tread for casing? – Yes | 1 | 2,00 Ft |
2. Correct tread for casing? – No | 1 | 0,00 Ft |
3. All skive outs properly filled? – Yes | 1 | 3,00 Ft |
3. All skive outs properly filled? – No | 1 | 0,00 Ft |
4. Buffed area properly cemented and clean? – Yes | 1 | 5,00 Ft |
4. Buffed area properly cemented and clean? – No | 1 | 0,00 Ft |
5. Is inflation pressure in casing correct ( 1.5 to 1.8 Bar )? – Yes | 1 | 3,00 Ft |
5. Is inflation pressure in casing correct ( 1.5 to 1.8 Bar )? – No | 1 | 0,00 Ft |
6. Does operator check tread lengths before building? – Yes | 1 | 3,00 Ft |
6. Does operator check tread lengths before building? – No | 1 | 0,00 Ft |
7. Does operator avoid finger contamination on buffed surfaces? – Yes | 1 | 5,00 Ft |
7. Does operator avoid finger contamination on buffed surfaces? – No | 1 | 0,00 Ft |
8. Does operator remove all plastic from bonding? – Yes | 1 | 5,00 Ft |
8. Does operator remove all plastic from bonding? – No | 1 | 0,00 Ft |
9. Does stitcher rollers start in center and work out to shoulders? – Yes | 1 | 2,00 Ft |
9. Does stitcher rollers start in center and work out to shoulders? – No | 1 | 0,00 Ft |
10. Are splices matched, stitched down properly and stapled? – Yes | 1 | 3,00 Ft |
10. Are splices matched, stitched down properly and stapled? – No | 1 | 0,00 Ft |
11. Does operator wear the necessary protective clothing? – Yes | 1 | 2,00 Ft |
11. Does operator wear the necessary protective clothing? – No | 1 | 0,00 Ft |
12. Are safety related signs displayed in work area? – Yes | 1 | 1,00 Ft |
12. Are safety related signs displayed in work area? – No | 1 | 0,00 Ft |
13. Is operator competent in building tyres? – Yes | 1 | 5,00 Ft |
13. Is operator competent in building tyres? – No | 1 | 0,00 Ft |
14. Safety Guards in place and secure? – Yes | 1 | 2,00 Ft |
14. Safety Guards in place and secure? – No | 1 | 0,00 Ft |
15. Safety valves checked and set? – Yes | 1 | 3,00 Ft |
15. Safety valves checked and set? – No | 1 | 0,00 Ft |
16. Stitching pressure 4Bar? – Yes | 1 | 5,00 Ft |
16. Stitching pressure 4Bar? – No | 1 | 0,00 Ft |
1. Does the factory have a Marangoni Constrictor Builder? – Yes | 1 | 0,00 Ft |
1. Does the factory have a Marangoni Constrictor Builder? – No | 1 | 0,00 Ft |
2. Is all tools required at the machine? – Yes | 1 | 1,00 Ft |
2. Is all tools required at the machine? – No | 1 | 0,00 Ft |
3. Is the stitcher pleasure correct at 4 bar? – Yes | 1 | 1,00 Ft |
3. Is the stitcher pleasure correct at 4 bar? – No | 1 | 0,00 Ft |
4. Is the correct size expandable hub fitted to the machine? – Yes | 1 | 1,00 Ft |
4. Is the correct size expandable hub fitted to the machine? – No | 1 | 0,00 Ft |
5. Is the correct tyre pressure reflecting on the machine 1.5bar to 1.8bar? – Yes | 1 | 1,00 Ft |
5. Is the correct tyre pressure reflecting on the machine 1.5bar to 1.8bar? – No | 1 | 0,00 Ft |
6. Is the tread aligned with casing? – Yes | 1 | 1,00 Ft |
6. Is the tread aligned with casing? – No | 1 | 0,00 Ft |
7. Is casing details compared to job card details? – Yes | 1 | 1,00 Ft |
7. Is casing details compared to job card details? – No | 1 | 0,00 Ft |
8. Is casing width measured? – Yes | 1 | 1,00 Ft |
8. Is casing width measured? – No | 1 | 0,00 Ft |
9. Is the correct program selected to build the tread to casing ? – Yes | 1 | 1,00 Ft |
9. Is the correct program selected to build the tread to casing ? – No | 1 | 0,00 Ft |
10. Is setting of the program selected correctly for the tyre to be build ? – Yes | 1 | 1,00 Ft |
10. Is setting of the program selected correctly for the tyre to be build ? – No | 1 | 0,00 Ft |
11. Is quality control executed on the casing before building ? – Yes | 1 | 1,00 Ft |
11. Is quality control executed on the casing before building ? – No | 1 | 0,00 Ft |
12. Did operator check the tread for length, width, correct tread pattern and contamination ? – Yes | 1 | 1,00 Ft |
12. Did operator check the tread for length, width, correct tread pattern and contamination ? – No | 1 | 0,00 Ft |
13. Is the tyre being build automatically (NOT MANUALLY)? – Yes | 1 | 1,00 Ft |
13. Is the tyre being build automatically (NOT MANUALLY)? – No | 1 | 0,00 Ft |
14. Is contamination avoided? – Yes | 1 | 1,00 Ft |
14. Is contamination avoided? – No | 1 | 0,00 Ft |
15. Did the operator inspect the quality of the job done after casing is build? – Yes | 1 | 1,00 Ft |
15. Did the operator inspect the quality of the job done after casing is build? – No | 1 | 0,00 Ft |
1. Is tyre details compared with tyre job ticket? – Yes | 1 | 1,00 Ft |
1. Is tyre details compared with tyre job ticket? – No | 1 | 0,00 Ft |
2. Is all injuries on sidewall attended no overfilling ? – Yes | 1 | 1,00 Ft |
2. Is all injuries on sidewall attended no overfilling ? – No | 1 | 0,00 Ft |
3. Is operator ensuring that casing and tread are built flush to each other? – Yes | 1 | 1,00 Ft |
3. Is operator ensuring that casing and tread are built flush to each other? – No | 1 | 0,00 Ft |
4. Did the operator ensure that the splice was stapled correctly ( NO OPEN SPLICE)? – Yes | 1 | 1,00 Ft |
4. Did the operator ensure that the splice was stapled correctly ( NO OPEN SPLICE)? – No | 1 | 0,00 Ft |
5. Did operator ensure that correct factory ID tag was placed on the casing? – Yes | 1 | 1,00 Ft |
5. Did operator ensure that correct factory ID tag was placed on the casing? – No | 1 | 0,00 Ft |
6. Did the operator identify the use of repair patches was recorded on the job card? – Yes | 1 | 1,00 Ft |
6. Did the operator identify the use of repair patches was recorded on the job card? – No | 1 | 0,00 Ft |
7. Did operator ensure that tyre is clean on the inside? – Yes | 1 | 1,00 Ft |
7. Did operator ensure that tyre is clean on the inside? – No | 1 | 0,00 Ft |
8. Is the wick pad applied correctly (AWAY FROM SPLICE 180 deg)? – Yes | 1 | 1,00 Ft |
8. Is the wick pad applied correctly (AWAY FROM SPLICE 180 deg)? – No | 1 | 0,00 Ft |
9. Did the operator ensure polyfilm applied to all spot repairs on the sidewall ? – Yes | 1 | 1,00 Ft |
9. Did the operator ensure polyfilm applied to all spot repairs on the sidewall ? – No | 1 | 0,00 Ft |
10. Did operator ensure all repair patches applied correctly (Not skew, no trapped air, no dimples, no bulges and liner sealed was applied)? – Yes | 1 | 1,00 Ft |
10. Did operator ensure all repair patches applied correctly (Not skew, no trapped air, no dimples, no bulges and liner sealed was applied)? – No | 1 | 0,00 Ft |
1. Is envelope lubricant being used on envelope – Yes | 1 | 5,00 Ft |
1. Is envelope lubricant being used on envelope – No | 1 | 0,00 Ft |
2. When there are two or more splices are the appropriate number of wick pads used – Yes | 1 | 1,00 Ft |
2. When there are two or more splices are the appropriate number of wick pads used – No | 1 | 0,00 Ft |
3. Is poly well vented – Yes | 1 | 3,00 Ft |
3. Is poly well vented – No | 1 | 0,00 Ft |
4. Is correct size poly being used – Yes | 1 | 3,00 Ft |
4. Is correct size poly being used – No | 1 | 0,00 Ft |
5. Are wicks applied correctly covering bond line – Yes | 1 | 2,00 Ft |
5. Are wicks applied correctly covering bond line – No | 1 | 0,00 Ft |
6. How are wicking being used (wick 180 degree from Splice) – Yes | 1 | 3,00 Ft |
6. How are wicking being used (wick 180 degree from Splice) – No | 1 | 0,00 Ft |
7. Are wick pads clean to allow complete exhausting of air under envelope – Yes | 1 | 3,00 Ft |
7. Are wick pads clean to allow complete exhausting of air under envelope – No | 1 | 0,00 Ft |
8. Are correct size envelopes being used – Yes | 1 | 5,00 Ft |
8. Are correct size envelopes being used – No | 1 | 0,00 Ft |
9. Are envelopes vacuum or air tested – Yes | 1 | 5,00 Ft |
9. Are envelopes vacuum or air tested – No | 1 | 0,00 Ft |
10. Envelopes failing vacuum or air test. Are tyres re-routed and repaired? – Yes | 1 | 5,00 Ft |
10. Envelopes failing vacuum or air test. Are tyres re-routed and repaired? – No | 1 | 0,00 Ft |
11. Is envelope valve tight, unblocked and being placed over wick – Yes | 1 | 5,00 Ft |
11. Is envelope valve tight, unblocked and being placed over wick – No | 1 | 0,00 Ft |
12. Are envelopes stored in such a way for easy identification – Yes | 1 | 2,00 Ft |
12. Are envelopes stored in such a way for easy identification – No | 1 | 0,00 Ft |
13. Are envelopes stored correctly ( flat on floor ) – Yes | 1 | 3,00 Ft |
13. Are envelopes stored correctly ( flat on floor ) – No | 1 | 0,00 Ft |
14. Does operator wear the necessary protective clothing – Yes | 1 | 2,00 Ft |
14. Does operator wear the necessary protective clothing – No | 1 | 0,00 Ft |
15. Are safety related signs in work place – Yes | 1 | 1,00 Ft |
15. Are safety related signs in work place – No | 1 | 0,00 Ft |
16. Is operator competent to do enveloping – Yes | 1 | 5,00 Ft |
16. Is operator competent to do enveloping – No | 1 | 0,00 Ft |
1. What system being used: – Arc System | 1 | 0,00 Ft |
1. What system being used: – Rim and Tube System | 1 | 0,00 Ft |
1. What system being used: – Inner Outer System | 1 | 0,00 Ft |
2. Is rimming area clean and free from sharp objects – Yes | 1 | 5,00 Ft |
2. Is rimming area clean and free from sharp objects – No | 1 | 0,00 Ft |
3. Are rims and flanges in good condition – Yes | 1 | 5,00 Ft |
3. Are rims and flanges in good condition – No | 1 | 0,00 Ft |
4. Are correct size rims used and lock device on rims in place – Yes | 1 | 3,00 Ft |
4. Are correct size rims used and lock device on rims in place – No | 1 | 0,00 Ft |
5. Are correct size tubes used – Yes | 1 | 2,00 Ft |
5. Are correct size tubes used – No | 1 | 0,00 Ft |
6. Are correct size envelopes being used – Yes | 1 | 5,00 Ft |
6. Are correct size envelopes being used – No | 1 | 0,00 Ft |
7. Are tubes and envelopes checked for leaks prior to loading – Yes | 1 | 5,00 Ft |
7. Are tubes and envelopes checked for leaks prior to loading – No | 1 | 0,00 Ft |
8. Is air pressure kept in mounted tyres to maintain seal prior to curing – Yes | 1 | 3,00 Ft |
8. Is air pressure kept in mounted tyres to maintain seal prior to curing – No | 1 | 0,00 Ft |
9. Does operator wear the necessary protective clothing – Yes | 1 | 2,00 Ft |
9. Does operator wear the necessary protective clothing – No | 1 | 0,00 Ft |
10. Are safety related signs displayed in work place – Yes | 1 | 1,00 Ft |
10. Are safety related signs displayed in work place – No | 1 | 0,00 Ft |
11. Is operator competent to do rimming – Yes | 1 | 5,00 Ft |
11. Is operator competent to do rimming – No | 1 | 0,00 Ft |
12. Arc & Inner Outer System Vacuum tested – Yes | 1 | 3,00 Ft |
12. Arc & Inner Outer System Vacuum tested – No | 1 | 0,00 Ft |
1. What curing system is being used? – Electrical | 1 | 0,00 Ft |
1. What curing system is being used? – Dry Steam | 1 | 0,00 Ft |
1. What curing system is being used? – Open steam ( Tread Bonders) | 1 | 0,00 Ft |
2. Are Teflon hoses and couplers in good condition? – Yes | 1 | 5,00 Ft |
2. Are Teflon hoses and couplers in good condition? – No | 1 | 0,00 Ft |
3. Is air circulation sufficient? – Yes | 1 | 3,00 Ft |
3. Is air circulation sufficient? – No | 1 | 0,00 Ft |
4. Is chamber ducting in good condition? – Yes | 1 | 3,00 Ft |
4. Is chamber ducting in good condition? – No | 1 | 0,00 Ft |
5. Does operator ensure that couplers are connected properly? – Yes | 1 | 3,00 Ft |
5. Does operator ensure that couplers are connected properly? – No | 1 | 0,00 Ft |
6. Are chambers loaded properly from big to small? – Yes | 1 | 3,00 Ft |
6. Are chambers loaded properly from big to small? – No | 1 | 0,00 Ft |
7. Wait till 2 bar chamber pressure, check for leakers, if no leaks are found stop vacuum pump and initiate DPC pressure? – Yes | 1 | 3,00 Ft |
7. Wait till 2 bar chamber pressure, check for leakers, if no leaks are found stop vacuum pump and initiate DPC pressure? – No | 1 | 0,00 Ft |
8. DPC pressure must be 1 to 1.5 bar less than chamber pressure, optimum 4.8 at 6 bar chamber pressure? – Yes | 1 | 3,00 Ft |
8. DPC pressure must be 1 to 1.5 bar less than chamber pressure, optimum 4.8 at 6 bar chamber pressure? – No | 1 | 0,00 Ft |
9. Is the required cure temperature correct? – Yes | 1 | 5,00 Ft |
9. Is the required cure temperature correct? – No | 1 | 0,00 Ft |
10. Are chamber pressures correct? – Yes | 1 | 5,00 Ft |
10. Are chamber pressures correct? – No | 1 | 0,00 Ft |
11. Are tube pressures correct ( 2 Bar more than chamber pressure)? – Yes | 1 | 5,00 Ft |
11. Are tube pressures correct ( 2 Bar more than chamber pressure)? – No | 1 | 0,00 Ft |
12. If significant leakage is apparent before reaching working pressure the chamber must be blown down and tyre rectified? – Yes | 1 | 3,00 Ft |
12. If significant leakage is apparent before reaching working pressure the chamber must be blown down and tyre rectified? – No | 1 | 0,00 Ft |
13. Are over pressure devices in place and set to correct pressure? – Yes | 1 | 3,00 Ft |
13. Are over pressure devices in place and set to correct pressure? – No | 1 | 0,00 Ft |
14. Are all gauges in place and operating correctly? – Yes | 1 | 5,00 Ft |
14. Are all gauges in place and operating correctly? – No | 1 | 0,00 Ft |
15. Are temperature and pressure recorders accurate and calibrated? – Yes | 1 | 5,00 Ft |
15. Are temperature and pressure recorders accurate and calibrated? – No | 1 | 0,00 Ft |
16. Are temperature controllers, timers and fire probes working properly? – Yes | 1 | 5,00 Ft |
16. Are temperature controllers, timers and fire probes working properly? – No | 1 | 0,00 Ft |
17. Are differential pressures maintained during cure (tube, Chamber, DPC )? – Yes | 1 | 3,00 Ft |
17. Are differential pressures maintained during cure (tube, Chamber, DPC )? – No | 1 | 0,00 Ft |
18. Are laydown cure times set as per thermocouple? – Yes | 1 | 3,00 Ft |
18. Are laydown cure times set as per thermocouple? – No | 1 | 0,00 Ft |
19. Are chamber and tube pressure reached before chamber temperature? – Yes | 1 | 3,00 Ft |
19. Are chamber and tube pressure reached before chamber temperature? – No | 1 | 0,00 Ft |
20. Is chamber being monitored during warm-up period? – Yes | 1 | 5,00 Ft |
20. Is chamber being monitored during warm-up period? – No | 1 | 0,00 Ft |
21. If problem occurs during cure are tubes, envelopes, couplers, hoses checked after chamber has been off-loaded? – Yes | 1 | 5,00 Ft |
21. If problem occurs during cure are tubes, envelopes, couplers, hoses checked after chamber has been off-loaded? – No | 1 | 0,00 Ft |
22. Does operator wear the necessary protective clothing? – Yes | 1 | 2,00 Ft |
22. Does operator wear the necessary protective clothing? – No | 1 | 0,00 Ft |
23. Are related safety signs displayed in work area? – Yes | 1 | 1,00 Ft |
23. Are related safety signs displayed in work area? – No | 1 | 0,00 Ft |
24. Is operator competent to do the job? – Yes | 1 | 5,00 Ft |
24. Is operator competent to do the job? – No | 1 | 0,00 Ft |
25. Is chamber pressure tested every three years? – Yes | 1 | 3,00 Ft |
25. Is chamber pressure tested every three years? – No | 1 | 0,00 Ft |
26. Are steamtraps checked and clean regularly? – Yes | 1 | 2,00 Ft |
26. Are steamtraps checked and clean regularly? – No | 1 | 0,00 Ft |
27. When last was a thermocouple carried out? – Yes | 1 | 1,00 Ft |
27. When last was a thermocouple carried out? – No | 1 | 0,00 Ft |
1. Has the area sufficient light? – Yes | 1 | 2,00 Ft |
1. Has the area sufficient light? – No | 1 | 0,00 Ft |
2. Are tyres inspected on an approved inspection spreader? – Yes | 1 | 2,00 Ft |
2. Are tyres inspected on an approved inspection spreader? – No | 1 | 0,00 Ft |
3. Are all tyres inspected while they are hot? – Yes | 1 | 3,00 Ft |
3. Are all tyres inspected while they are hot? – No | 1 | 0,00 Ft |
4. Proper bonding line flow – Yes | 1 | 3,00 Ft |
4. Proper bonding line flow – No | 1 | 0,00 Ft |
5. Proper splice flow – Yes | 1 | 3,00 Ft |
5. Proper splice flow – No | 1 | 0,00 Ft |
6. Casing separations (sidewall and tread) – Yes | 1 | 3,00 Ft |
6. Casing separations (sidewall and tread) – No | 1 | 0,00 Ft |
7. Liner separation – Yes | 1 | 3,00 Ft |
7. Liner separation – No | 1 | 0,00 Ft |
8. Bead separation – Yes | 1 | 3,00 Ft |
8. Bead separation – No | 1 | 0,00 Ft |
9. Defective tread – Yes | 1 | 3,00 Ft |
9. Defective tread – No | 1 | 0,00 Ft |
10. Defective patch – Yes | 1 | 3,00 Ft |
10. Defective patch – No | 1 | 0,00 Ft |
11. Are treads straight – Yes | 1 | 3,00 Ft |
11. Are treads straight – No | 1 | 0,00 Ft |
12. Correct tread use ( width ) – Yes | 1 | 5,00 Ft |
12. Correct tread use ( width ) – No | 1 | 0,00 Ft |
13. Does tyre and job card correspond? – Yes | 1 | 1,00 Ft |
13. Does tyre and job card correspond? – No | 1 | 0,00 Ft |
14. Has correct work been carried out on tyre? – Yes | 1 | 1,00 Ft |
14. Has correct work been carried out on tyre? – No | 1 | 0,00 Ft |
15. A) Repair only – Yes | 1 | 1,00 Ft |
15. A) Repair only – No | 1 | 0,00 Ft |
16. B) Repair with retreading – Yes | 1 | 1,00 Ft |
16. B) Repair with retreading – No | 1 | 0,00 Ft |
17. Are factory in-process failures investigated and recorded? – Yes | 1 | 5,00 Ft |
17. Are factory in-process failures investigated and recorded? – No | 1 | 0,00 Ft |
18. Is correct action taken to rectify failures? – Yes | 1 | 5,00 Ft |
18. Is correct action taken to rectify failures? – No | 1 | 0,00 Ft |
19. Has spot repair fillings been dressed level with casing? – Yes | 1 | 2,00 Ft |
19. Has spot repair fillings been dressed level with casing? – No | 1 | 0,00 Ft |
20. Are tyres identified with company logo? – Yes | 1 | 1,00 Ft |
20. Are tyres identified with company logo? – No | 1 | 0,00 Ft |
21. Are all steel staples removed from tyre? – Yes | 1 | 2,00 Ft |
21. Are all steel staples removed from tyre? – No | 1 | 0,00 Ft |
22. Are all tyres painted before dispatch? – Yes | 1 | 2,00 Ft |
22. Are all tyres painted before dispatch? – No | 1 | 0,00 Ft |
23. Does operator wear the necessary protective clothing? – Yes | 1 | 2,00 Ft |
23. Does operator wear the necessary protective clothing? – No | 1 | 0,00 Ft |
24. Are related safety signs displayed in work area? – Yes | 1 | 2,00 Ft |
24. Are related safety signs displayed in work area? – No | 1 | 0,00 Ft |
25. Is operator competent to do final inspection? – Yes | 1 | 5,00 Ft |
25. Is operator competent to do final inspection? – No | 1 | 0,00 Ft |
1. Garbage and scrap consumable items are appropriated dispose off through the factory? – Yes | 1 | 5,00 Ft |
1. Garbage and scrap consumable items are appropriated dispose off through the factory? – No | 1 | 0,00 Ft |
2. Factory flow and layout are well designed and efficient? – Yes | 1 | 1,00 Ft |
2. Factory flow and layout are well designed and efficient? – No | 1 | 0,00 Ft |
3. Factory monorail ( switches ) are well designed and efficient? – Yes | 1 | 2,00 Ft |
3. Factory monorail ( switches ) are well designed and efficient? – No | 1 | 0,00 Ft |
4. Designated areas present for raw materials and tyres? – Yes | 1 | 1,00 Ft |
4. Designated areas present for raw materials and tyres? – No | 1 | 0,00 Ft |
5. Neat Tidy notice board displaying relevant information in use? – Yes | 1 | 1,00 Ft |
5. Neat Tidy notice board displaying relevant information in use? – No | 1 | 0,00 Ft |
6. Display of Occupational Safety Act? – Yes | 1 | 1,00 Ft |
6. Display of Occupational Safety Act? – No | 1 | 0,00 Ft |
7. Good personal hygiene maintained? – Yes | 1 | 1,00 Ft |
7. Good personal hygiene maintained? – No | 1 | 0,00 Ft |
8. Fire Extinguishers correct class, placement and markings, Service records? – Yes | 1 | 1,00 Ft |
8. Fire Extinguishers correct class, placement and markings, Service records? – No | 1 | 0,00 Ft |
Total | | 0,00 Ft |