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Is a job card made out for each tyre before inspection – Yes | 1 | 2,00 Ft |
Is a job card made out for each tyre before inspection – No | 1 | 0,00 Ft |
Is there adequate information on job card – Yes | 1 | 1,00 Ft |
Is there adequate information on job card – No | 1 | 0,00 Ft |
Is daily production kept by job numbers – Yes | 1 | 1,00 Ft |
Is daily production kept by job numbers – No | 1 | 0,00 Ft |
Job Ticketing System In Place – Yes | 1 | 1,00 Ft |
Job Ticketing System In Place – No | 1 | 0,00 Ft |
Are casings clean and dry before inspection – Yes | 1 | 2,00 Ft |
Are casings clean and dry before inspection – No | 1 | 0,00 Ft |
Are tyres inspected on an approved inspection spreader – Yes | 1 | 1,00 Ft |
Are tyres inspected on an approved inspection spreader – No | 1 | 0,00 Ft |
Is casing able to spread and rotate freely – Yes | 1 | 1,00 Ft |
Is casing able to spread and rotate freely – No | 1 | 0,00 Ft |
Is the inspector able to examine casing properly interior and exterior – Yes | 1 | 1,00 Ft |
Is the inspector able to examine casing properly interior and exterior – No | 1 | 0,00 Ft |
Is area clean and well lit? Is there a lead light / moveable light – Yes | 1 | 5,00 Ft |
Is area clean and well lit? Is there a lead light / moveable light – No | 1 | 0,00 Ft |
Are all required tools at work station – Yes | 1 | 5,00 Ft |
Are all required tools at work station – No | 1 | 0,00 Ft |
Are all required charts displayed in area – Yes | 1 | 1,00 Ft |
Are all required charts displayed in area – No | 1 | 0,00 Ft |
Are all casings marked to identify injuries for further attention – Yes | 1 | 2,00 Ft |
Are all casings marked to identify injuries for further attention – No | 1 | 0,00 Ft |
Are all casings inspected using correct procedures – ( 7 point plan ) – Yes | 1 | 2,00 Ft |
Are all casings inspected using correct procedures – ( 7 point plan ) – No | 1 | 0,00 Ft |
Casings free of foreign matter (stones, glass, staples) – Yes | 1 | 3,00 Ft |
Casings free of foreign matter (stones, glass, staples) – No | 1 | 0,00 Ft |
Is production properly planned for buffing operator – Yes | 1 | 1,00 Ft |
Is production properly planned for buffing operator – No | 1 | 0,00 Ft |
If venting, are casings vented properly – Yes | 1 | 1,00 Ft |
If venting, are casings vented properly – No | 1 | 0,00 Ft |
Does operator wear necessary protective clothing – Yes | 1 | 2,00 Ft |
Does operator wear necessary protective clothing – No | 1 | 0,00 Ft |
Are safety related signs displayed in work area – Yes | 1 | 1,00 Ft |
Are safety related signs displayed in work area – No | 1 | 0,00 Ft |
All safety guards in place and secure – Yes | 1 | 1,00 Ft |
All safety guards in place and secure – No | 1 | 0,00 Ft |
Is operator competent in doing inspection properly trained – Yes | 1 | 5,00 Ft |
Is operator competent in doing inspection properly trained – No | 1 | 0,00 Ft |
RAR tyres placed in proper area for returns – Yes | 1 | 1,00 Ft |
RAR tyres placed in proper area for returns – No | 1 | 0,00 Ft |
Is this a radius/template buffer – Yes | 1 | 2,00 Ft |
Is this a radius/template buffer – No | 1 | 0,00 Ft |
Is buffing room relatively clean and spacious and well lit – Yes | 1 | 2,00 Ft |
Is buffing room relatively clean and spacious and well lit – No | 1 | 0,00 Ft |
Is extraction plant effective enough to remove dust, fumes and smoke – Yes | 1 | 5,00 Ft |
Is extraction plant effective enough to remove dust, fumes and smoke – No | 1 | 0,00 Ft |
Casing re-inspected for foreign objects – Yes | 1 | 2,00 Ft |
Casing re-inspected for foreign objects – No | 1 | 0,00 Ft |
Are radius templates available – Yes | 1 | 5,00 Ft |
Are radius templates available – No | 1 | 0,00 Ft |
Are buffing charts displayed to indicate the following Buffing radius for different tyre sizes – Yes | 1 | 5,00 Ft |
Are buffing charts displayed to indicate the following Buffing radius for different tyre sizes – No | 1 | 0,00 Ft |
Does operator check radius and texture RMA 3/RMA 4 – Yes | 1 | 3,00 Ft |
Does operator check radius and texture RMA 3/RMA 4 – No | 1 | 0,00 Ft |
Are buffed circumference measuring procedures correct – Yes | 1 | 5,00 Ft |
Are buffed circumference measuring procedures correct – No | 1 | 0,00 Ft |
Belt detector used for measuring undertread (min 1 to 3mm max ) – Yes | 1 | 1,00 Ft |
Belt detector used for measuring undertread (min 1 to 3mm max ) – No | 1 | 0,00 Ft |
If measuring scale is being used, is scale check daily – Yes | 1 | 3,00 Ft |
If measuring scale is being used, is scale check daily – No | 1 | 0,00 Ft |
Is inflation pressure in casing correct – 1,5 to 1.8 bar? – Yes | 1 | 3,00 Ft |
Is inflation pressure in casing correct – 1,5 to 1.8 bar? – No | 1 | 0,00 Ft |
Are casings properly inflated and seated on chucks or expandable hubs – Yes | 1 | 3,00 Ft |
Are casings properly inflated and seated on chucks or expandable hubs – No | 1 | 0,00 Ft |
Are buffed casings handled in such a way that buffed area is not contaminated – Yes | 1 | 5,00 Ft |
Are buffed casings handled in such a way that buffed area is not contaminated – No | 1 | 0,00 Ft |
Are shoulder circumferences within tolerance Max 6 mm? – Yes | 1 | 5,00 Ft |
Are shoulder circumferences within tolerance Max 6 mm? – No | 1 | 0,00 Ft |
Does operator wear necessary protective clothing? – Yes | 1 | 1,00 Ft |
Does operator wear necessary protective clothing? – No | 1 | 0,00 Ft |
Is operator competent to do buffing? – Yes | 1 | 5,00 Ft |
Is operator competent to do buffing? – No | 1 | 0,00 Ft |
All safety guards in place & secured? – Yes | 1 | 1,00 Ft |
All safety guards in place & secured? – No | 1 | 0,00 Ft |
Safety valves set and checked? Air Regulator set and marked – Yes | 1 | 1,00 Ft |
Safety valves set and checked? Air Regulator set and marked – No | 1 | 0,00 Ft |
Only necessary equipment & tools present at work station? – Yes | 1 | 1,00 Ft |
Only necessary equipment & tools present at work station? – No | 1 | 0,00 Ft |
Are safety related signs displayed in worked area? – Yes | 1 | 1,00 Ft |
Are safety related signs displayed in worked area? – No | 1 | 0,00 Ft |
Are the correct tools available – Yes | 1 | 1,00 Ft |
Are the correct tools available – No | 1 | 0,00 Ft |
Check if buffing blades are usable and packed correctly (reset button on blade counter after new blades are fitted) – Yes | 1 | 1,00 Ft |
Check if buffing blades are usable and packed correctly (reset button on blade counter after new blades are fitted) – No | 1 | 0,00 Ft |
Ensure extractor unit is not blocked with excess buffing dust – Yes | 1 | 1,00 Ft |
Ensure extractor unit is not blocked with excess buffing dust – No | 1 | 0,00 Ft |
Is the balvalve for the cooled open – Yes | 1 | 1,00 Ft |
Is the balvalve for the cooled open – No | 1 | 0,00 Ft |
Compare tyre details to job ticket details – Yes | 1 | 1,00 Ft |
Compare tyre details to job ticket details – No | 1 | 0,00 Ft |
Is the tyre inspected for any foreign objects – Yes | 1 | 1,00 Ft |
Is the tyre inspected for any foreign objects – No | 1 | 0,00 Ft |
Ensure tyre beads are sufficiently lubricated – Yes | 1 | 1,00 Ft |
Ensure tyre beads are sufficiently lubricated – No | 1 | 0,00 Ft |
Is tyre width measured correctly – Yes | 1 | 1,00 Ft |
Is tyre width measured correctly – No | 1 | 0,00 Ft |
Is the correct program selected for the particular tyre – Yes | 1 | 1,00 Ft |
Is the correct program selected for the particular tyre – No | 1 | 0,00 Ft |
Is the setting of the selected program correct ( Radial, B1, Flat VS Contour) – Yes | 1 | 1,00 Ft |
Is the setting of the selected program correct ( Radial, B1, Flat VS Contour) – No | 1 | 0,00 Ft |
Is the force to passage icon is selected – Yes | 1 | 1,00 Ft |
Is the force to passage icon is selected – No | 1 | 0,00 Ft |
Is the automatic deflator deactivated – Yes | 1 | 1,00 Ft |
Is the automatic deflator deactivated – No | 1 | 0,00 Ft |
Does the operator stop the machine to edit program – Yes | 1 | 1,00 Ft |
Does the operator stop the machine to edit program – No | 1 | 0,00 Ft |
Is the tyre inspected for missed nail holes, undertread 2.5mm to 3mm , correct RMA buffing texture – Yes | 1 | 1,00 Ft |
Is the tyre inspected for missed nail holes, undertread 2.5mm to 3mm , correct RMA buffing texture – No | 1 | 0,00 Ft |
Are casings skived on tyre hanger or work station – Yes | 1 | 1,00 Ft |
Are casings skived on tyre hanger or work station – No | 1 | 0,00 Ft |
Are correct tools used for skiving and in good working condition – Yes | 1 | 5,00 Ft |
Are correct tools used for skiving and in good working condition – No | 1 | 0,00 Ft |
Are all required tools at skiving station – Yes | 1 | 5,00 Ft |
Are all required tools at skiving station – No | 1 | 0,00 Ft |
Is remaining tread design removed – Yes | 1 | 2,00 Ft |
Is remaining tread design removed – No | 1 | 0,00 Ft |
Is all rust removed and loose cords skived back to rubber – Yes | 1 | 5,00 Ft |
Is all rust removed and loose cords skived back to rubber – No | 1 | 0,00 Ft |
Are operators aware of ply limits allowed and are casings marked for further work – Yes | 1 | 2,00 Ft |
Are operators aware of ply limits allowed and are casings marked for further work – No | 1 | 0,00 Ft |
Bias ply tyres with damage to 25% of body plies or more are marked for repair – Yes | 1 | 2,00 Ft |
Bias ply tyres with damage to 25% of body plies or more are marked for repair – No | 1 | 0,00 Ft |
Is all frayed and damaged material removed – Yes | 1 | 1,00 Ft |
Is all frayed and damaged material removed – No | 1 | 0,00 Ft |
Are all injuries more than ¼ (6mm) long or deep skived – Yes | 1 | 2,00 Ft |
Are all injuries more than ¼ (6mm) long or deep skived – No | 1 | 0,00 Ft |
Are all skived areas clean and free of scorch and contaminants ( rust rubber dust etc. ) – Yes | 1 | 5,00 Ft |
Are all skived areas clean and free of scorch and contaminants ( rust rubber dust etc. ) – No | 1 | 0,00 Ft |
Area ½ (13mm) is cleaned around sidewall skives (RMA 2 or smoother / no scorch ) – Yes | 1 | 2,00 Ft |
Area ½ (13mm) is cleaned around sidewall skives (RMA 2 or smoother / no scorch ) – No | 1 | 0,00 Ft |
Are Radial tyres with damage to belt N0 2 marked for major repair – Yes | 1 | 2,00 Ft |
Are Radial tyres with damage to belt N0 2 marked for major repair – No | 1 | 0,00 Ft |
Does operator check tyre to see if all injuries are properly skived / angels correct – Yes | 1 | 3,00 Ft |
Does operator check tyre to see if all injuries are properly skived / angels correct – No | 1 | 0,00 Ft |
Do they use a brush to clean the casing? (if not using a brush, what do they use?) – Yes | 1 | 5,00 Ft |
Do they use a brush to clean the casing? (if not using a brush, what do they use?) – No | 1 | 0,00 Ft |
Is area kept clean (scrap, food, clothing) – Yes | 1 | 2,00 Ft |
Is area kept clean (scrap, food, clothing) – No | 1 | 0,00 Ft |
Is there enough lighting in area – Yes | 1 | 3,00 Ft |
Is there enough lighting in area – No | 1 | 0,00 Ft |
Does operator use protective equipment (mask, goggles, cloves, safety shoes, earplugs) – Yes | 1 | 3,00 Ft |
Does operator use protective equipment (mask, goggles, cloves, safety shoes, earplugs) – No | 1 | 0,00 Ft |
Are safety related signs displayed in work area – Yes | 1 | 1,00 Ft |
Are safety related signs displayed in work area – No | 1 | 0,00 Ft |
Is operator competent to do job skiving (training) – Yes | 1 | 5,00 Ft |
Is operator competent to do job skiving (training) – No | 1 | 0,00 Ft |
Are quality control implemented before cementing – Yes | 1 | 5,00 Ft |
Are quality control implemented before cementing – No | 1 | 0,00 Ft |
Work station clean of non-conforming products (foods, clothing, scrap) – Yes | 1 | 2,00 Ft |
Work station clean of non-conforming products (foods, clothing, scrap) – No | 1 | 0,00 Ft |
Are buffed surfaces properly cleaned prior to cementing – Yes | 1 | 5,00 Ft |
Are buffed surfaces properly cleaned prior to cementing – No | 1 | 0,00 Ft |
Casings cement within 2 hours after buffing – Yes | 1 | 3,00 Ft |
Casings cement within 2 hours after buffing – No | 1 | 0,00 Ft |
Is cement done properly ( all buffed surfaces ) – Yes | 1 | 2,00 Ft |
Is cement done properly ( all buffed surfaces ) – No | 1 | 0,00 Ft |
Are proper drying times allowed – Yes | 1 | 5,00 Ft |
Are proper drying times allowed – No | 1 | 0,00 Ft |
Are drying times displayed – Yes | 1 | 3,00 Ft |
Are drying times displayed – No | 1 | 0,00 Ft |
Monitored system in place – Yes | 1 | 1,00 Ft |
Monitored system in place – No | 1 | 0,00 Ft |
Is brush kept clean and plyable – Yes | 1 | 3,00 Ft |
Is brush kept clean and plyable – No | 1 | 0,00 Ft |
Is cement container sealed after use – Yes | 1 | 3,00 Ft |
Is cement container sealed after use – No | 1 | 0,00 Ft |
Is cement kept well agitated or well stirred before use – Yes | 1 | 5,00 Ft |
Is cement kept well agitated or well stirred before use – No | 1 | 0,00 Ft |
Sufficient lightning at work station – Yes | 1 | 2,00 Ft |
Sufficient lightning at work station – No | 1 | 0,00 Ft |
Are all buzz-outs adequately cemented and dried with brush – Yes | 1 | 3,00 Ft |
Are all buzz-outs adequately cemented and dried with brush – No | 1 | 0,00 Ft |
Does operator wear necessary protective clothing , Dust masks etc. – Yes | 1 | 2,00 Ft |
Does operator wear necessary protective clothing , Dust masks etc. – No | 1 | 0,00 Ft |
Are safety related signs displayed in work area – Yes | 1 | 1,00 Ft |
Are safety related signs displayed in work area – No | 1 | 0,00 Ft |
Is operator competent to do cementing – Yes | 1 | 3,00 Ft |
Is operator competent to do cementing – No | 1 | 0,00 Ft |
Cemented tyres remain on monorail – Yes | 1 | 5,00 Ft |
Cemented tyres remain on monorail – No | 1 | 0,00 Ft |
Are cemented tyre covered with clean poly if not build and cured in same shift – Yes | 1 | 3,00 Ft |
Are cemented tyre covered with clean poly if not build and cured in same shift – No | 1 | 0,00 Ft |
Are there a inline water trap, and regulator – Yes | 1 | 2,00 Ft |
Are there a inline water trap, and regulator – No | 1 | 0,00 Ft |
Are tyres repaired on approved repair spreader – Yes | 1 | 1,00 Ft |
Are tyres repaired on approved repair spreader – No | 1 | 0,00 Ft |
Is area clean – Yes | 1 | 2,00 Ft |
Is area clean – No | 1 | 0,00 Ft |
Sufficient lighting at work station – Yes | 1 | 2,00 Ft |
Sufficient lighting at work station – No | 1 | 0,00 Ft |
Are patch application charts being used and displayed – Yes | 1 | 5,00 Ft |
Are patch application charts being used and displayed – No | 1 | 0,00 Ft |
Is operator familiar with chart to select correct patch for injury – Yes | 1 | 5,00 Ft |
Is operator familiar with chart to select correct patch for injury – No | 1 | 0,00 Ft |
Are required tools in workplace – Air grinder / Hi + Low speed | 1 | 1,00 Ft |
Are required tools in workplace – Air drill | 1 | 1,00 Ft |
Are required tools in workplace – Knife | 1 | 1,00 Ft |
Are required tools in workplace – Pliers | 1 | 1,00 Ft |
Are required tools in workplace – Stitcher | 1 | 1,00 Ft |
Are required tools in workplace – Probe | 1 | 1,00 Ft |
Are required tools in workplace – Gouges | 1 | 1,00 Ft |
Are required tools in workplace – Stones | 1 | 1,00 Ft |
Are required tools in workplace – Endcap. W/Brush | 1 | 1,00 Ft |
Are required tools in workplace – Safety goggles | 1 | 1,00 Ft |
Are required tools in workplace – Ruler Burrs Cutters Rasps | 1 | 1,00 Ft |
Are required tools in workplace – Templates | 1 | 1,00 Ft |
Is injury properly prepared and skive angles correct – Yes | 1 | 3,00 Ft |
Is injury properly prepared and skive angles correct – No | 1 | 0,00 Ft |
Total | | 0,00 Ft |